Koch
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Engineer, Tooling

Description

Job Description :
Carry out predictive, preventive and break down maintenance of high speed dies to ensure trouble free running and involve in process trouble shooting to optimize the process.
 
SPECIFIC RESPONSIBILITIES
Generic1Effective & efficient utilization of resources 
2To work with the department in charge to draw plans to achieve dept. goals
3Assist processing team in troubleshooting production problems 
4Identifying improvement plans in his function and support for implementation
5Updating & maintaining of relevant documents in Die maintenance with clear and concise data
6Maintaining housekeeping & ensuring safety measures in the work place
7
8Drive for continuoul improvement in respective areas
9Participate in GLSS activities wherever assigned
Environmental/CSR1Active participation in (a) Emergency preparedness and Emergency response team (Firefighting, First aid & evacuation) teams as called for.
2Comply to the Corporate Social Responsibility activities
Function Specific1Maintain & up keep Dies to its original or better capability through predictive & preventive maintenance 
2Provide proper tooling service during shifts including process debugging
3To carry out Die change over on bench as per the given schedule
4To carry out break down maintenance effectively and efficiently as and when required, to perform predictive and preventive maintenance as per plan
5Help in collecting & analysing the data and support for the corrective actions for improving the plant metrics and dept. goals
6Ensure that tooling spares and drawing are maintained and managed properly
SPECIFIC AUTHORITIES1Authorise to stop production if abnormality or deviation in process set up, RM/product quality, product inspection method observed
2Authorize to stop production if any unsafe condition or unsafe act noticed
JOB SPECIFICATION
Qualification:Diploma in Tool & Die Making
Other Technical/ 
Professional Qualification :
:
Skill Sets & Competencies :
1Working knowledge of machining process ,related machinery & equipment
2Working knowledge in Stamping process including IMPACT press working and understanding in process optimization
3Working knowledge of die change over in stamping machine including the machine set up for production 
4Sound knowledge in technical drawing and geometric tolerance
5Working Knowledge in Die Assembly, debugging and repair. Ability to work methodically and meticulously while performing them
6Basic understanding on Quality System ISO 9000 , ISO 14000 and TS 16949
7Skilled in procedure origination and monitoring
8Product quality / measurement techniques
9Understanding of PFMEA, control plan
10Basic knowledge on Lean manufacturing tools & techniques
11Systematic problem solving technique, like PDCA, 8D
12Good analytical skill.
13Learning Skills

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